Functional Application and Intended Users The 120W ZT Series LED Heat Sink is engineered for professionals and manufacturers specializing in medium-power LED lighting solutions requiring reliable thermal management. This component targets OEMs and ODMs engaged in producing LED luminaires where efficient heat dissipation is critical to maintaining light output and extending module longevity. Its design meets the demands of engineers seeking compact, yet effective cooling units capable of integrating seamlessly into existing assemblies while supporting automotive, architectural, and commercial lighting applications that operate near 120W power thresholds.
Technical Design Features and Key Parameters Utilizing a phase change heat transfer principle, the 120W ZT Series LED Heat Sink achieves efficient thermal conductivity through a composite base plate that combines copper and aluminum layers. It features a 140mm diameter and 124mm height, balancing size and cooling capacity with a weight of 1.00 kg. Notably, its thermal resistance is tightly controlled at 0.4650°C/W under an 80W test load, ensuring predictable performance metrics essential for system thermal modeling. This precision supports reliable heat flow from LED modules, mitigating hotspot formation and reducing thermal-induced degradation over time.
Industry Integration and Practical Value This heat sink supports multiple industry sectors that depend on stable LED performance under continuous operation, including retrofit lamps, custom luminaire manufacturing, and R&D testing environments. It plays a vital role in ensuring thermal regulation for LED engines used in outdoor and indoor lighting installations. By providing adaptable OEM and ODM services, the 120W ZT Series LED Heat Sink contributes to manufacturing processes that demand tailored design modifications aligned with evolving LED technology standards. Its consistent cooling capabilities safeguard system efficiency, reduce maintenance costs, and enhance end-product reliability.
Product Advantages
Structural and Design Advantages The 120W ZT Series LED Heat Sink incorporates a composite base plate structure that leverages copper’s superior thermal conductivity paired with aluminum’s lightweight properties, creating an optimized heat dissipation platform. Its phase change heat transfer system enhances internal heat movement beyond conventional conduction. The carefully calibrated dimensions of φ140mm diameter and 124mm height allow integration into a variety of LED housing designs without significant structural modification. Our company leverages this design to accommodate both standard and custom configurations, facilitating modular assembly lines and flexible production scheduling.
Performance and Operational Value Designed to perform consistently under a continuous 120W thermal load, the 120W ZT Series LED Heat Sink ensures reliable temperature control which directly translates to improved LED module lifespan and stable luminous efficacy. The exact thermal resistance rating of 0.4650°C/W delivers dependable predictability in cooling performance, critical for system validation and compliance testing. Additionally, the lightweight 1.00 kg profile simplifies mechanical handling and installation in manufacturing workflows. This product’s adaptability reduces risk of thermal failures, supporting user confidence and reducing warranty-related expenses.
Use Scenarios
Thermal Management in Medium-Power LED Lighting Fixtures In commercial and architectural LED lighting manufacturing environments, maintaining optimal operating temperatures is essential to product performance and durability. The 120W ZT Series LED Heat Sink serves as the primary thermal dissipation component for 120W LED fixtures, efficiently transferring heat away from the diode junctions. Its phase change heat transfer technology provides superior thermal conduction, ensuring compliance with thermal regulatory standards while integrating into luminaire assemblies designed for high thermal loads. This integration enables steady system operations and reduces risks associated with overheating in dense LED arrays.
OEM and Custom LED Luminaire Manufacturing For original equipment manufacturers focusing on customized LED light engines, the 120W ZT Series LED Heat Sink offers scalable thermal solutions suitable for tailored product lines. Its composite base plate design supports various thermal requirements and dimensions through OEM and ODM customization. In R&D and production settings, this heat sink enables effective thermal management trials and operational validation without redesigning entire heat dissipation units. Its compatibility with proprietary LED systems streamlines assembly processes and supports diversified product portfolios with consistent quality and performance assurances.
FAQ
What is the composition of the base plate in the 120W ZT Series LED Heat Sink? The 120W ZT Series LED Heat Sink features a composite base plate consisting of three copper layers and four aluminum layers. This combination enhances thermal conductivity and heat distribution, ensuring efficient heat dissipation for reliable LED operation.
Can the 120W ZT Series LED Heat Sink be customized for specific LED fixture designs? Yes, Hengjie offers OEM and ODM services allowing customization of materials, dimensions, and other specifications. This flexibility supports integration of the 120W ZT Series LED Heat Sink into tailored LED luminaire designs to meet unique project requirements.
What mounting options are available for the 120W ZT Series LED Heat Sink? Standard mounting options are provided with the 120W ZT Series LED Heat Sink to facilitate straightforward installation. For specialized brackets or mounting accessories, customers should contact Hengjie’s sales team to discuss custom solutions that fit their application.
How long is the typical lead time for orders of the 120W ZT Series LED Heat Sink? Lead times for the 120W ZT Series LED Heat Sink depend on order volume and customization complexity. To obtain a specific delivery estimate tailored to your needs, please reach out directly to Hengjie’s customer service for prompt assistance.
